Crushing Hard Rock with Precision: Unveiling the Mobile Jaw Crusher from Anhui SUHMAN
Release time: 2025-02-20
When it comes to processing hard rock like granite, basalt, or quartzite, the right crushing equipment can make all the difference. Stone crushing is a cornerstone of industries such as mining, construction, and aggregates production, requiring machinery that’s powerful, efficient, and adaptable. Enter the Mobile Jaw Crusher for Hard Rock, engineered by Anhui SUHMAN Engineering Machinery Co., Ltd, a trusted name in heavy machinery based in Anhui, China. This article dives deep into the crushing methods, technical prowess, and unmatched advantages of this innovative machine, offering a detailed guide for professionals seeking top-tier solutions.
Understanding Stone Crushing Methods
Stone crushing involves reducing large, hard materials into smaller, manageable sizes for various applications. The method employed depends on the equipment’s design and the material’s properties. Let’s explore the primary crushing techniques and how the Mobile Jaw Crusher for Hard Rock excels in this domain.
1. Compression Crushing
Compression is the dominant method in jaw crushers, where rocks are squeezed between a fixed and movable jaw until they break apart. This technique is ideal for hard, abrasive materials, delivering consistent particle sizes.
2. Impact Crushing
Impact crushers use high-speed collisions to shatter stones. While effective for softer rocks, they’re less suited to the dense, tough nature of hard rock, making jaw crushers the preferred choice.
3. Shear and Attrition
Some crushers combine shearing and grinding actions, but these are supplementary to the primary compression method in jaw-based systems.
The Mobile Jaw Crusher for Hard Rock SE-1060 leverages compression crushing as its core method, optimized for maximum efficiency and durability when tackling the toughest materials.
Introducing the Mobile Jaw Crusher for Hard Rock
Manufactured by Anhui SUHMAN Engineering Machinery Co., Ltd, the Mobile Jaw Crusher for Hard Rock SE-1060 is a portable, high-performance machine designed to crush hard rock with ease. Its tracked chassis, robust jaw crusher, and advanced power systems make it a standout solution for on-site operations in challenging environments.
Key Highlights
- Crushing Capacity: 150-400 tons per hour (t/h).
- Mobility: Strickland track system for speeds of 0.8-1.5 km/h and 30° inclines.
- Durability: Built with Q355B steel, used in warship construction.
- Power Options: Cummins engines with oil-only (79 kW) or hybrid (255 kW) configurations.
This machine integrates cutting-edge components and engineering to deliver reliability, efficiency, and versatility.
Technical Specifications: A Closer Look
Below is a detailed breakdown of the Mobile Jaw Crusher for Hard Rock SE-1060 specifications, showcasing its engineering excellence.
| Category | Parameter | SE-1060 Specification |
|---|---|---|
| Feeding Equipment | Hopper Volume | 5 m³ |
| Feed Height | 3800 mm | |
| Maximum Feed Size | 700 mm | |
| Feeder Size (L x W) | 3350 x 1000 mm | |
| Feed Capacity | 150-400 t/h | |
| Feeder Power | 3 kW x 2 | |
| Jaw Crusher | Model | SE-1060 |
| Inlet Size (L x W) | 700 x 1060 mm | |
| Max Feed Particle Size | 700 mm | |
| Processing Capacity | 150-400 t/h | |
| Discharge Size Range | 0-300 mm | |
| Power | 110 kW | |
| Weight | 14.35 t | |
| Main Belt Conveyor | Width x Length | 1200 x 22450 mm |
| Discharge Height | 2950 mm | |
| Power | 15 kW | |
| Iron Remover | Model | RCYD-12 |
| Power | 3 kW | |
| Processing Capacity | 0-20 t/h | |
| Size (L x W x H) | 2100 x 1450 x 420 mm | |
| Weight | 900 kg | |
| Track System | Brand | Strickland (England) |
| Size (L x W) | 4160 x 500 mm | |
| Max Inclination | 30° | |
| Walking Speed | 0.8-1.5 km/h | |
| Power System (Oil) | Model | QSB3.9-G3 (Cummins) |
| Power | 79 kW | |
| Fuel Consumption | 3.9 L/h | |
| Tank Volume | 200 L | |
| Power System (Hybrid) | Model | 6TAA8.9-G3 (Cummins) |
| Power | 255 kW | |
| Tank Volume | 600 L | |
| General | Emission Standards | National III |
| Total Weight | 41 t | |
| Shipping Dimensions (L x W x H)** | 14850 x 3100 x 3800 mm |
This table highlights the machine’s capacity to handle demanding tasks with precision and reliability.
How the Mobile Jaw Crusher Works
The Mobile Jaw Crusher for Hard Rock operates through a seamless, multi-stage process:
- Material Intake: Hard rock is fed into the 5 m³ hopper, with a 3800 mm feed height accommodating large loaders. The feeder (3350 x 1000 mm) ensures a steady flow at 150-400 t/h.
- Compression Crushing: The SE-1060 jaw crusher compresses the material between its jaws, reducing it to sizes from 0-300 mm. Its 110 kW motor powers this high-force action.
- Material Discharge: Crushed rock is transported via a 1200 x 22450 mm main belt conveyor, discharged at 2950 mm for stockpiling or further processing.
- Impurity Removal: The RCYD-12 iron remover extracts metallic debris, ensuring clean output.
- Mobility: The Strickland track system allows repositioning across rugged sites, enhancing operational flexibility.
This process optimizes throughput while maintaining the integrity of the output material.
Advantages Over Traditional Crushing Methods
Compared to stationary crushers or alternative methods, the Mobile Jaw Crusher for Hard Rock offers distinct benefits:
- Portability: Unlike fixed installations, its tracked design eliminates the need for complex foundations or extensive transport logistics.
- High Output: With 150-400 t/h capacity, it rivals stationary units while offering mobility.
- Versatility: Adjustable discharge sizes (0-300 mm) suit a range of applications, from coarse aggregates to finer gravel.
- Durability: Q355B steel and premium components like Cummins engines ensure longevity in harsh conditions.
For more insights, check out the product page at Mobile Jaw Crusher for Hard Rock.
Applications Across Industries
The Mobile Jaw Crusher for Hard Rock SE-1060 serves a wide array of sectors:
- Mining: Processes hard ores for extraction, such as granite or iron ore.
- Quarrying: Produces aggregates for concrete, asphalt, and road bases.
- Construction: Crushes demolished materials for recycling or site preparation.
- Remote Projects: Ideal for isolated sites lacking infrastructure, thanks to its mobility.
Its ability to handle a 700 mm maximum feed size makes it a versatile asset for large-scale operations.
Why Choose Anhui SUHMAN’s Solution?
1. Engineering Excellence
Built with Q355B steel and featuring components from Cummins, Strickland, and Bomke, this crusher is a testament to quality craftsmanship.
2. Efficiency and Power
The 110 kW jaw crusher and dual power options (79 kW oil or 255 kW hybrid) deliver robust performance with fuel efficiency (3.9 L/h for oil-only).
3. Environmental Compliance
Meeting National III emission standards, it balances power with eco-friendliness.
4. Cost-Effectiveness
Mobility reduces operational costs, while high throughput accelerates ROI.
Maintenance and Operational Tips
To maximize the lifespan and performance of the Mobile Jaw Crusher for Hard Rock, consider these tips:
- Routine Checks: Inspect jaws, belts, and tracks for wear monthly.
- Lubrication: Apply grease to hydraulic and moving parts as per the manual.
- Fuel Management: Monitor the 200 L or 600 L tank levels to avoid downtime.
- Cleaning: Clear debris from the hopper and conveyor to prevent jams.
Proper care ensures this 41-ton machine remains a reliable workhorse.
Comparing Crushing Methods: Jaw vs. Impact
| Aspect | Jaw Crusher (Compression) | Impact Crusher |
|---|---|---|
| Best For | Hard, abrasive rocks | Softer, less abrasive rocks |
| Output Consistency | High (uniform sizes) | Moderate (variable sizes) |
| Wear Rate | Lower on hard materials | Higher on hard materials |
| Mobility (SUHMAN) | Fully mobile with tracks | Typically stationary |
The Mobile Jaw Crusher for Hard Rock outperforms impact crushers for tough applications, offering durability and precision.
Real-World Performance
Imagine a quarry in a remote mountain range needing 300 tons of granite aggregates daily. The SE-1060 arrives on-site via its Strickland tracks, sets up in hours, and processes 150-400 t/h with ease. Its iron remover ensures clean output, while the hybrid power system keeps fuel costs low. This real-world efficiency is why Anhui SUHMAN Engineering Machinery Co., Ltd is a trusted partner globally.
Conclusion
The Mobile Jaw Crusher for Hard Rock SE-1060 from Anhui SUHMAN Engineering Machinery Co., Ltd redefines stone crushing with its advanced compression method, portability, and robust design. Whether you’re in mining, quarrying, or construction, this machine delivers unmatched performance for hard rock processing. With a capacity of 150-400 t/h, durable Q355B steel construction, and eco-friendly Cummins power, it’s an investment in efficiency and reliability.
Ready to elevate your crushing operations? Visit https://suhmancrusher.com/mobile-jaw-crusher-for-hard-rock/ for more details or to request a quote. Crush hard rock with confidence—choose SUHMAN.
