Dual-core Jaw Crusher TZ6510

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Dual-core Jaw Crusher

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Working Principle

This crusher features a double movable jaw with an upper and lower rotationally symmetrical "V"-shaped structure. Most jaw crushers on the market today are compound swing jaw crushers. The main disadvantage of this type is that as the material moves toward the discharge port, it receives progressively less crushing force. Near the discharge port, the material is almost impossible to crush effectively.

Crushing efficiency depends on the displacement distance in the direction of force. According to the physical formula "W = F × L," work (W) is equal to force (F) multiplied by distance (L). This jaw crusher addresses the issue of insufficient crushing force at the discharge end by optimizing its structure. The inverted movable jaw provides a full crushing stroke at the discharge end, resulting in a significantly larger crushing ratio. While common compound swing jaw crushers have a crushing ratio of 3 to 5 times, the dual-core jaw crusher can achieve a crushing ratio of up to 15 times. This enables the machine to handle the entire process from raw material to aggregate in a single step. For example, it can crush raw materials from 500mm down to 40mm, achieving a production capacity of nearly 100 tons per hour.

Application

Two nearly identical movable jaws are arranged in a rotationally symmetrical "V" shape, with the tooth plates of both jaws being identical and interchangeable. When the raw material enters the crusher, the upright movable jaw delivers maximum crushing stroke and force via the eccentric shaft. As the material is gradually crushed, it falls towards the discharge port. Similarly, the inverted movable jaw provides the maximum crushing stroke and force at the discharge end, ensuring that the raw material undergoes thorough crushing throughout the entire extrusion process. This design results in an exceptionally large crushing ratio.

The two rotationally symmetrical movable jaws are connected by belts to transmit power and maintain synchronization. When the eccentric shaft rotates by 90 degrees, both movable jaws simultaneously move away from the centerline of the "V" cavity. After rotating 180 degrees, the jaws then move back towards the centerline of the cavity. This motion facilitates the crushing of the raw material. Once the 90-degree eccentricity is reached again, the system returns to its starting position, completing a full crushing cycle.

Product Parameter

Inlet size: 650mm x 1000mm
Discharge port size: 65mm~185mm
Overall dimensions (length x width x height): 3583 x1964 x2536 mm
Whole machine weight (excluding motor): 12 tons,
Motor: 132kw, 8-pole motor.
Eccentric shaft speed: 300 revolutions per minute
Capacity: 80-300 tons/hour

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