How to Choose a Mobile Jaw Crusher for Hard Rock Crushing
Release time: 2025-02-15
Mobile Jaw Crusher for Hard Rock: A Comprehensive Guide
Introduction
In the realm of mining, quarrying, and construction, the need for efficient and reliable hard rock crushing equipment is paramount. Anhui SUHMAN Engineering Machinery Co., Ltd. proudly presents its Mobile Jaw Crusher for Hard Rock, designed to meet the demanding requirements of various industries. This comprehensive guide delves into the specifics of our Mobile Jaw Crusher, highlighting its features, benefits, applications, and technical specifications.
Overview of Mobile Jaw Crusher for Hard Rock
The Mobile Jaw Crusher for Hard Rock from Anhui SUHMAN Engineering Machinery Co., Ltd. is a state-of-the-art solution for crushing hard rock materials. It is engineered to deliver high productivity, consistent particle size, and long service life. This versatile crusher is suitable for a wide range of applications, including mining, quarrying, construction, and recycling.
Key Features
- High Crushing Efficiency: The jaw crusher is designed to handle hard rock materials with peak compressive strengths of over 300 MPa.
- Excellent Mobility: The tracked chassis provides smooth and flexible movement across various terrains, enhancing work efficiency.
- Compact Design: The compact design allows the crusher to be easily transported and maneuvered in tight spaces.
- User-Friendly Operation: The intuitive control system ensures ease of operation and maintenance.
- Durability and Reliability: High-quality materials and robust construction ensure long service life and low maintenance costs.
Working Principle
The Mobile Jaw Crusher for Hard Rock works on the principle of jaw crushing. It consists of two jaws, one fixed and one movable, which are positioned in a V-shaped alignment. The material to be crushed is fed into the space between the two jaws. As the movable jaw reciprocates, it compresses and crushes the material against the fixed jaw. The crushed material is then discharged through the bottom opening of the jaw crusher.
Technical Specifications
Below is a detailed table of the technical specifications of our Mobile Jaw Crusher for Hard Rock, model SE-1060:
| Project Description | SE-1060 |
|---|---|
| Feeding Equipment | |
| Hopper volume (m³) | 5 |
| Feed height (mm) | 3800 |
| Maximum feed size (mm) | 700 |
| Size of feeder (length x width) (mm) | 3350×1000 |
| Feed capacity (t/h) | 150-400 |
| Power of Feeder (kw) | 3kw×2 |
| Jaw Crusher | |
| Models | 1060 |
| Maximum feed particle size (mm) | 700 |
| Inlet size (length x width) (mm) | 700×1060 |
| Processing capacity (t/h) | 150-400 |
| Discharge particle size range (mm) | 0-300 |
| Power (kw) | 110 |
| Weight (t) | 14.35 |
| Main Belt Conveyor | |
| Width/length (mm) | 1200×22450 |
| Discharge height (mm) | 2950 |
| Power (kw) | 15 |
| Iron Remover | |
| Models | RCYD-12 |
| Power (kw) | 3 |
| Processing capacity (t/h) | 0-20 |
| Size (mm) | 21001450420 |
| Weight (kg) | 900 |
| Side Belt Conveyor (Optional) | |
| Width/length (mm) | - |
| Discharge height (mm) | - |
| Power (kw) | - |
| Track System | |
| Country of origin | England |
| Brand | Strickland |
| Specification (length x width) (mm) | 4160×500 |
| Maximum inclination of walking (°) | 30 |
| Walking speed (km/h) | 0.8-1.5 |
| Power System (for single walking) | |
| Models | QSB3.9-G3 |
| Fuel consumption (L/h) | 3.9 |
| Power (kw) | 79 |
| Tank volume (L) | 200 |
| Emission standards | National III |
| Power System (both oil and electricity) | |
| Models | 6TAA8.9-G3 (CUMMINS) |
| Fuel consumption (L/h) | - |
| Power (kw) | 255 |
| Tank volume (L) | 600 |
| Emission standards | National III |
| Accessories Brand | |
| Control System (electrical) | Chuan Ken |
| Walking system | Strickland |
| Conveyor belt | Qingdao Global |
| Hydraulic machinery | Bomke |
| The engine | CUMMINS |
| Steel | |
| Models | Q355B (Materials used for warships) |
| The Whole Machine | |
| Weight (t) | 41 |
| Shipping dimensions (mm) | 14850×3100×3800 |
| Working size (mm) | 14850×3100×3800 |
Applications
The Mobile Jaw Crusher for Hard Rock from Anhui SUHMAN Engineering Machinery Co., Ltd. is suitable for a wide range of applications, including:
Mining
In the mining industry, the jaw crusher is used for primary crushing of various ore materials, such as iron ore, copper ore, gold ore, and more. Its high crushing efficiency and durability make it an ideal choice for handling large volumes of hard rock materials.
Quarrying
The jaw crusher is also commonly used in quarries for crushing limestone, granite, basalt, and other types of rock materials. Its compact design and excellent mobility allow it to be easily transported and maneuvered within the quarry site.
Construction
In the construction industry, the jaw crusher is used for crushing rock materials for the production of aggregates. It is also used for recycling construction waste, such as concrete and asphalt, into reusable materials.
Recycling
The jaw crusher is suitable for recycling applications, such as crushing scrap metal, automobile parts, and other waste materials. Its robust construction and high crushing efficiency make it an ideal choice for handling various types of waste materials.
Benefits of Mobile Jaw Crusher for Hard Rock
High Productivity
The Mobile Jaw Crusher for Hard Rock is designed to deliver high productivity. With its high crushing efficiency and large feed capacity, it can handle large volumes of hard rock materials in a short period of time.
Consistent Particle Size
The jaw crusher ensures consistent particle size of the crushed material. This is crucial for applications where a specific particle size distribution is required, such as in the production of aggregates for construction.
Excellent Mobility
The tracked chassis provides smooth and flexible movement across various terrains. This enhances work efficiency by allowing the crusher to be easily transported and maneuvered within the job site.
Low Maintenance Costs
The jaw crusher is designed for low maintenance costs. High-quality materials and robust construction ensure long service life and reduced downtime.
User-Friendly Operation
The intuitive control system ensures ease of operation and maintenance. The operator can easily monitor and adjust the crusher's settings to optimize performance.
Components and Design
Feeding Equipment
The feeding equipment consists of a hopper and a feeder. The hopper has a volume of 5 m³ and is designed to hold large volumes of material. The feeder is powered by a 3kw motor and is capable of feeding material at a rate of 150-400 t/h.
Jaw Crusher
The jaw crusher is the core component of the Mobile Jaw Crusher for Hard Rock. It consists of a fixed jaw and a movable jaw, which are positioned in a V-shaped alignment. The jaw crusher is capable of crushing material with a maximum feed particle size of 700 mm and a processing capacity of 150-400 t/h.
Main Belt Conveyor
The main belt conveyor is used to transport the crushed material from the jaw crusher to the discharge point. It has a width of 1200 mm and a length of 22450 mm, and is powered by a 15kw motor.
Iron Remover
The iron remover is used to remove any iron or metallic impurities from the crushed material. It is powered by a 3kw motor and has a processing capacity of 0-20 t/h.
Track System
The track system consists of a track frame, a track shoe, and a drive system. It is powered by a QSB3.9-G3 engine and is capable of moving the crusher at a speed of 0.8-1.5 km/h.
Power System
The power system consists of a diesel engine and an electric motor. The diesel engine is used for single walking, while the electric motor is used for both oil and electricity operation.
Accessories
The Mobile Jaw Crusher for Hard Rock comes with a range of accessories, including a control system, a conveyor belt, hydraulic machinery, and more. These accessories are designed to enhance the crusher's performance and reliability.
Maintenance and Repairs
Regular maintenance and repairs are crucial for ensuring the long-term performance and reliability of the Mobile Jaw Crusher for Hard Rock. Below are some tips for maintaining and repairing the crusher:
Daily Maintenance
- Check the oil level and quality of the crusher's lubrication system.
- Inspect the wear parts of the jaw crusher, such as the jaw plates and liner plates, for wear and damage.
- Clean the crusher of any debris or dirt that may have accumulated during operation.
Weekly Maintenance
- Check the tension of the conveyor belts and adjust as necessary.
- Inspect the track system for wear and damage, and lubricate the track shoes as required.
- Check the hydraulic system for leaks and ensure that the hydraulic fluid is at the correct level.
Monthly Maintenance
- Perform a thorough inspection of the crusher's electrical system, including the control system and motors.
- Check the engine for any signs of wear or damage, and perform any necessary repairs or replacements.
- Inspect the steel structure of the crusher for any cracks or welds that may have failed.
Repairs
- Replace worn parts such as jaw plates, liner plates, and conveyor belts as soon as they show signs of wear.
- Repair any damaged components such as the track shoes or hydraulic cylinders, as soon as possible to prevent further damage to the crusher.
- Keep spare parts on hand to minimize downtime in the event of a breakdown.
Case Studies
Mining Application
In a mining application, the Mobile Jaw Crusher for Hard Rock was used for primary crushing of iron ore. The crusher was able to handle large volumes of hard rock material with a high crushing efficiency. The consistent particle size of the crushed material was crucial for downstream processing, such as grinding and beneficiation.
Quarry Application
In a quarry application, the jaw crusher was used for crushing limestone for the production of aggregates. The crusher's excellent mobility allowed it to be easily transported and maneuvered within the quarry site. The high productivity of the crusher enabled the quarry to meet its production targets efficiently.
Construction Application
In a construction application, the jaw crusher was used for recycling construction waste into reusable materials. The crusher was able to handle a wide range of waste materials, including concrete, asphalt, and bricks. The crushed material was then used as aggregates for the production of new construction materials.
Conclusion
The Mobile Jaw Crusher for Hard Rock from Anhui SUHMAN Engineering Machinery Co., Ltd. is a state-of-the-art solution for crushing hard rock materials. Its high crushing efficiency, excellent mobility, and low maintenance costs make it an ideal choice for various industries, including mining, quarrying, construction, and recycling. With its robust construction and user-friendly operation, the jaw crusher is sure to deliver reliable and efficient performance for years to come.
For more information about our Mobile Jaw Crusher for Hard Rock, please visit our website at https://suhmancrusher.com/mobile-jaw-crusher-for-hard-rock/.
