As a leading manufacturer in China, Suhman Crusher specializes in designing and producing tracked mobile crushers, jaw crushers, and complete crushing and screening plants tailored for mining, construction, and recycling applications.
Construction Principle of Suhman Mobile Crushing Stations
Suhman’s mobile crushing stations (including semi-mobile variants) are designed to provide robust, efficient, and mobile solutions for material processing. The stations are composed of several integrated systems working seamlessly together: the feeding system, centralized control and monitoring system, and crushing system. Each component is meticulously engineered to ensure optimal performance, safety, and durability in demanding environments.
1. Feeding System
Our feeding system is designed for precision and efficiency. Once operators set production parameters, advanced sensors automatically detect these parameters and relay them to the feeder through a converter. This ensures synchronized and coordinated operation across the entire system, enabling consistent material delivery to the crushing units. This design minimizes downtime and maximizes throughput, making it ideal for high-volume operations.
2. Centralized Control and Bearing Remote Monitoring System
Suhman’s mobile crushing and screening equipment incorporates proprietary technology with full intellectual property rights. The integration of PLC technology and touchscreen control enables centralized control, allowing operators to manage the entire system from a single interface. Our remote monitoring system tracks critical parameters such as bearing vibration, bearing temperature, and hydraulic cylinder oil pressure in the cone crusher unit.
- Real-Time Monitoring: Using acceleration sensors and temperature sensors, the system continuously monitors bearing conditions. If signals exceed predefined warning thresholds, an audible alarm alerts operators. Should critical levels be reached, the system automatically halts the feeding belt conveyor, followed by a sequential shutdown of individual units to protect the system.
- Preventive Maintenance: The monitoring module converts bearing vibration time-domain waveforms into frequency-domain data for fault analysis, helping prevent bearing failures and identifying potential issues early. This lays the foundation for preventive maintenance, reducing downtime and extending equipment lifespan.
- Cone Crusher Optimization: For our cone crusher units, the system monitors hydraulic cylinder pressure, motor current, and material levels in the feed hopper. It automatically adjusts the discharge opening by hydraulically moving the main shaft, ensuring optimal performance and maintaining parameters within preset limits.
3. Crushing System
- Jaw Crusher: The jaw crusher is the heart of our mobile crushing stations, featuring V-type nip angle technology and a flexible discharge opening adjustment mechanism. The innovative short toggle plate and large swing angle design provide exceptional processing capacity, positioning our jaw crushers at an advanced international level. This ensures efficient primary crushing for large materials.
- Impact Crusher: Our impact crushers utilize world-class manufacturing processes and high-end materials. An improved adjustment device minimizes downtime, while a self-contained top-opening device allows quick replacement of wear parts like hammers. Equipped with a self-contained conveyor, these crushers excel in medium crushing and screening, delivering high output, efficiency, and adaptability.
- Hydraulic Cone Crusher: For secondary crushing, our single-cylinder hydraulic cone crushers employ lamination crushing technology with customizable eccentric distances and cavity shapes. This design significantly boosts production capacity and increases fine-grained output compared to traditional cone crushers. An overload protection device uses digital signals to automatically adjust settings, ensuring stable and uniform particle sizes.
Suhman Crusher Product Offerings
At Suhman Crusher, we are committed to delivering high-performance, reliable, and versatile equipment tailored for mining, construction, and recycling applications.
1. Dual-Core Jaw Crusher
Our Dual-Core Jaw Crusher stands out with its innovative dual crushing chamber design, offering:
- Higher Throughput: Processes more material than traditional jaw crushers, maximizing productivity.
- Efficient Crushing: Optimized for hard materials like granite and basalt, with reduced wear.
- Durability: Balanced load distribution extends equipment lifespan, ensuring long-term reliability.
The dual-chamber design enables simultaneous crushing in two zones, resulting in faster processing, lower energy consumption, and reduced operational costs. This makes it ideal for demanding applications such as mining and quarrying.
2. Tracked Mobile Crushing Plants
Suhman’s tracked mobile crushing plants are engineered for high portability and flexibility, allowing easy movement across job sites and reducing transportation costs. Key features include:
- Powerful Crushing Units: Capable of processing a wide range of materials, including hard rock (granite, basalt), soft rock (limestone), recycled materials (concrete, asphalt), and industrial minerals and ores.
- Advanced Control Systems: Real-time monitoring ensures optimal performance and early fault detection.
- Compact Design: Facilitates quick setup and teardown, ideal for time-sensitive projects such as infrastructure construction and construction waste recycling.
Our SF-580D-S mobile impact crusher, for example, integrates pre-screening, crushing, and material return systems into a single unit, saving space and enhancing efficiency. Its robust design and heavy-duty rotor ensure reliable performance across diverse applications.
3. Mobile Screening Plants
Our mobile screening plants complement our crushing equipment by separating crushed materials by size or grade, ensuring high-quality aggregates for construction, recycling, and mining. Key benefits include:
- Portability: Easily transportable and repositionable to suit project needs.
- High Throughput: Efficient screening with accurate particle size separation.
- Versatility: Suitable for processing challenging materials like wet or sticky substances, with adjustable screen angles and specialized screen media.
These plants integrate seamlessly with our mobile crushing units, creating a streamlined workflow for efficient material processing.
4. Customization and Comprehensive Support
Suhman offers tailored solutions to meet specific project requirements, including customizable crusher configurations, screening deck setups, and mobility options (tracked or wheeled). We provide end-to-end services to ensure customer satisfaction:
- Installation and Commissioning: On-site support for seamless setup.
- Operator Training: Comprehensive training for optimal equipment operation.
- 24/7 Technical Support: Always available to address issues promptly.
- Service Packages: Regular maintenance options to maximize equipment lifespan.
Our team offers free consultations to match equipment to your needs, considering factors like material type, production capacity, and site conditions. This ensures our solutions are perfectly aligned with your project goals.
Why Choose Suhman Crusher?
Located in Feixi County Economic Development Zone, China Hefei City, Anhui Province, Anhui SUHMAN Engineering Machinery Co., Ltd., a subsidiary of Anhui Dongfeng Electromechanical Co., Ltd. (China Ordnance Factory), leads the industry in technological innovation and intelligent production. Our mobile crushing and screening equipment is built to military-grade quality standards, ensuring exceptional reliability, durability, and stability in harsh environments. With years of experience, advanced production processes, and a robust customer service system, we deliver high-quality solutions that enhance productivity and reduce costs.
Whether you’re processing hard rock in mining operations, producing aggregates for construction, or recycling construction waste, Suhman’s mobile crushing stations and product offerings provide unmatched performance and versatility. Contact us today to explore how our solutions can support your next projec
