We design and build mobile impact crushers in crawler and wheeled configurations for quarrying, mining, recycling, and infrastructure works. Our “Plus” high-output setup pairs a heavy-duty impactor with pre-screen and optional post-screen/recirculation to deliver higher tons per hour, cleaner products, and lower cost per ton—OEM/ODM ready with factory-direct pricing and predictable lead times.
Why Choose Us
- OEM/ODM capability: build-to-spec rotor, hopper, chassis, screen module, power pack, branding & color
- Factory direct: in-house fabrication, machining, assembly, and full load testing for stable quality
- Fast delivery: standard models available quickly; custom configurations by project
- Global support: remote commissioning, parts kits, and operation/maintenance documentation
“Plus” High-Output Configuration
- Heavy rotor + blow bars: high inertia for strong reduction and throughput; bar options in martensitic, high-chrome, or ceramic-insert
- Pre-screen & by-pass: scalps fines ahead of the chamber to boost capacity and reduce over-crushing
- Closed-circuit post-screen: single- or double-deck screen with return conveyor for consistent 0–25/0–31.5 mm products
Typical Specification Ranges
- Feed opening: ~900×700 to 1,200×800 mm
- Max feed size: up to ~600–700 mm (material-dependent)
- Throughput: 150–450 TPH (material, CSS, and screening configuration dependent)
- Power: 200–430 kW engine or electric drive equivalent
- Discharge CSS: 20–120 mm with hydraulic apron adjustment
- Hopper/feeder: 4–8 m³ with optional 2-deck pre-screen
- Post-screen (optional): ~5,000×1,500 mm single- or double-deck
Need exact sizing? Share feed type/PSD, target products, and duty hours—we’ll match rotor, bar alloy, and CSS window.
Plant Configurations
- Crawler (track) mobile impact crusher: best for rough terrain and frequent repositioning
- Wheel (tyre) mobile impact crusher: faster road moves, lower CAPEX
- Diesel-electric hybrid or full-electric: run from onboard genset or plug-in to grid for low operating cost
Crushing Chamber & Wear Parts
- Rotor: heavy-duty, dynamically balanced; bolt-on blow bars for quick change
- Aprons: primary/secondary with hydraulic gap & overload relief; optional third apron for shaping
- Liners: abrasion-resistant wear plates; fast replacement design
- Magnet & metal removal: over-band magnet to pull rebar/steel from recycled feed
Powertrain & Control
- Hybrid efficiency: load-sensing hydraulics and optimized genset sizing for low fuel burn
- Full-electric option: zero local emissions when plugged to grid
- PLC/HMI: auto-stop on overload, load-sensing feeder, production counters, maintenance alarms
- Telematics (optional): fuel use, hours, alarms, productivity tracking
Screening & Conveyors
- Post-screen + recirculation: maintain spec on 0–25/0–32 mm fractions
- Side conveyor: fines by-pass to improve finished quality and capacity
- Foldable conveyors: hydraulic folding for transport; adjustable discharge heights
Dust, Noise & Compliance
- Integrated spray bars and pump for dust suppression
- Acoustic lining and guards for noise reduction
- Safety: e-stop loops, lockout points, CE-style guarding; regional voltages available
Applications
- Quarry & aggregates: limestone/dolomite base courses and sub-base fractions
- Recycling: reinforced concrete, asphalt, demolition rubble
- Infrastructure: highway subgrade materials, railway sub-fractions
- Cement plants: limestone pre-grinding fractions
Options
- Auto-lubrication system
- Cold-weather or hot-climate package (heaters/oversized coolers)
- Remote radio control and camera kit
- Hopper extensions; hydraulic lifting conveyors
- Weighing/scales and belt magnets; dust covers
Quality & Testing
- Material certification and NDT on critical welds
- Rotor dynamic balancing; vibration/temperature checks
- Full functional FAT: feeder logic, interlocks, magnet, sprays, screen, conveyors
- Documentation: parts book, electrical/hydraulic schematics, maintenance plan
After-Sales & Spares
- Starter wear kit (blow bars + liners + belts) with each machine
- Recommended spares by duty cycle; regional stocking program
- Remote assistance for commissioning and troubleshooting
OEM/ODM Workflow
- Define duty: feed material, max lump size, abrasiveness, moisture, target products & TPH
- Engineering match: rotor/bar alloy, chamber setup, screen & conveyor layout, power pack
- Offer & DFM: layout drawings, BOM highlights, lead time, packing & shipping plan
- Pilot & production: acceptance test, packaging, logistics, installation & training
RFQ Checklist (Copy/Paste)
- Feed description (rock type / concrete with rebar / asphalt), max lump size, moisture
- Target capacity (TPH) and product sizes
- Preferred configuration (crawler/wheel; open/closed circuit; hybrid/full-electric)
- Site power availability and ambient conditions
- Regional compliance/voltage; optional features needed
- Delivery terms and destination
Request a Quote & Layout — Send your duty parameters and any preferred options. We’ll return DFM notes, recommended configuration, pricing, and lead time.
