Modular Inclined Screener | 3–4 Decks, High-G, PU/Rubber Media — Factory OEM/ODM

2025-11-07

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The SUHMAN Modular Inclined Screener is a factory-built, quick-install screening module for quarries, mines, and sand plants. It pairs a high-G circular motion with robust side-plate construction to deliver accurate separation, clean surfaces, and long wear life—ideal as a standalone module or as part of SUHMAN jaw/cone/sand systems.

Modular Inclined Screener | 3–4 Decks, High-G, PU/Rubber Media — Factory OEM/ODM

Use cases

  • Final aggregate sizing: 0–5 / 5–10 / 10–20 / 20–31.5 mm
  • Pre-screening and scalping ahead of crushers
  • Wet screening with spray bars for clayey or dusty feed
  • Manufactured sand grading with dewatering options

Key Features

  • 3–4 Deck Configurations: Flexible gradation; quick changeover between market fractions.
  • High-G Excitation: Strong throw for sticky materials; stable stratification and throughput.
  • Media Options: PU, rubber, wire, or hybrid panels; modular frames for fast swaps.
  • Sealed Structures: Skirted inlets, lined chutes, dust covers; optional misting/spray.
  • Maintenance-Friendly: Side-tensioned or modular top-clamp design; safe walkways and lifting points.
  • OEM/ODM: Branding, paint, nameplate, language packs; power standards 380/400/415/440/480 V, 50/60 Hz.
  • Fast Install: Skid/baseframe, motor, guards, and cable trays pre-engineered at the factory.

Typical Specifications (reference ranges)

ParameterRange / Option
Decks3 or 4
Screen Area9–24 m² (per unit, model-dependent)
Screen Angle15–20° (adjustable)
DriveElectric motor with V-belt
Stroke6–10 mm (application-tuned)
Speed700–950 rpm (model-dependent)
MediaPU, rubber, wire, self-cleaning
Spray BarsOptional, top/between decks
Dust ControlHoods/covers; misting nozzles
StructureBolted side plates; cross-members
GuardingBelt/shaft guards to CE
Power380–480 V, 50/60 Hz

Final model and parameters are engineered to your feed PSD, moisture, and target splits.


Configuration Options

  • Wet kit: spray bars, valves, distribution manifold, drain pans.
  • Wear package: inlet boxes, liners (ceramic/PU/rubber), chute lining.
  • Drive choices: adjustable counterweights; VFD for process tuning.
  • Support & access: walkways, handrails, maintenance platforms, jib points.
  • Integration: matched feeders, crushers, conveyors, and stockpilers.

Selection Guide (what we need from you)

  1. Feed PSD and max size (mm), bulk density, moisture/clay.
  2. Desired products (e.g., 0–5 / 5–10 / 10–20 / 20–31.5 mm) and required TPH per fraction.
  3. Operation mode (dry/wet) and water availability/quality.
  4. Footprint/height limits, foundation type (skid/fixed).
  5. Power standard and local compliance (CE and local codes).

We’ll return a flow diagram, recommended deck apertures, media type per deck, predicted efficiency/throughput, and power budget.


Integration with SUHMAN Systems

  • Jaw + Cone + Screener: classic aggregate train for granite, basalt, limestone.
  • Sand Making: pairing with VSI/HSI for manufactured sand; add dewatering screen and cyclones if needed.
  • Washing: log washers, screw classifiers, or hydrocyclone clusters for high fines/clay.

Compliance & Safety

  • CE-aligned mechanical/electrical design; guards and emergency stops at critical points.
  • Lockout/tagout points; safe access for media change; noise & dust mitigation packages.

Delivery & Service

  • Lead Time: typically 6–10 weeks depending on scope/paint/branding.
  • On-Site: supervision for installation, commissioning, and operator training.
  • Spare Parts: startup wear kit + recommended spares list.

FAQs

Q: 3 decks or 4 decks?
A: Choose 3 decks for standard 3-fraction products, 4 decks for tighter splits or extra by-pass.

Q: PU vs. rubber vs. wire media?
A: PU for wet/fine wear life, rubber for impact/noise, wire for open area and sharper cuts—often hybrid by deck.

Q: How do you keep efficiency with sticky feed?
A: High-G throw, appropriate aperture progression, spray bars, and anti-blinding media. We’ll tune stroke/speed on site.

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