Project Overview
In early 2026, a mid‑sized construction aggregate company in the Novosibirsk Region, Russia sought a mobile crushing solution to process diabase for road base and concrete aggregate supply. The project goal was to install a high‑efficiency mobile crushing plant capable of 150 tons per hour (TPH) with rapid relocation ability between quarries and construction zones — ideal for decentralised Russian infrastructure projects.
Client Requirements
- Material: Hard diabase with high abrasiveness
- Capacity: 150 TPH
- Product Specifications: 0–5 mm, 5–10 mm, 10–20 mm
- Operational Flexibility: Mobile setup for road and sub‑base aggregate production
- Cold‑Climate Adaptation: Reliable operation in Siberian winter conditions
Equipment Configuration
After a comprehensive site assessment, our engineers designed a mobile solution centered on integrated, relocatable crushing and screening. Core components included:
- Primary Crushing Stage — Mobile Jaw Crusher:
A heavy‑duty unit capable of handling large feed sizes and initiating coarse breaking.
(Related product: Mobile Jaw Crusher) - Secondary Crushing Stage — Mobile Impact Crusher:
Creates well‑shaped aggregates ideal for concrete and base layers due to its superior particle profiling.
(Related product: Mobile Impact Crusher) - Screening and Classification — Mobile Vibrating Screen:
Provides multiple fractional outputs with high screening efficiency.
(Related product: Mobile Screen Plant) - Feeding & Conveying Systems — Heavy‑duty vibrating feeder and conveyor belts integrated into the mobile chassis.
This modular setup ensured uninterrupted crushing and grading at various sites without permanent foundation work — reducing installation time and costs.
Installation & Commissioning
The mobile crushing station was delivered and commissioned within 6 weeks. Due to its integrated chassis design, the plant was ready to operate shortly after arrival, with minimal civil works required. Field engineers trained local operators on safety, daily maintenance, and throughput optimisation.
Operational Results
After commissioning:
- The plant maintained a consistent 150 TPH output, meeting client performance targets.
- Aggregate quality met regional specifications for road base and concrete sub‑base applications.
- Mobility allowed rapid redeployment between quarries and job sites, significantly cutting transport and setup cost.
Client feedback highlighted the high flexibility and reliability of the mobile solution — especially valuable given the varied locations and seasonal work patterns in the Novosibirsk region.
Why It Worked
- Modular Mobility: On‑wheels design allowed quick relocation without costly site preparation.
- High Throughput: Design optimised for 150 TPH capacity while maintaining product quality.
- Cold Weather Capability: Equipment tolerates extended low‑temperature operations common in Siberia.
Key Benefits
✅ Rapid deployment — minimal civil construction
✅ Strong output stability and product shape quality
✅ Lower costs compared to fixed plant solutions
✅ Flexible site relocation and multi‑project use
