Case 1 — Granite Road Base, Northern Malaysia
Context: Highway widening; target 300 t/h; source rock = hard granite. Original plan hauled raw rock 18 km to a fixed plant.
Pain points: Long haul cycles, truck queues (25–40 min), slipping deadlines.
Solution: Stage a SE-1060 mobile jaw at the face; CSS 100 mm; direct stockpile beside the road, trucks load finished base.
Results:
- Output: ~3,000 t/day (vs. ~2,400 t/day before)
- Logistics cost: ≈ 28% down (fuel + driver hours audit)
- Schedule: finished 3 weeks earlier
Config: SE-1060 (track), integrated feeder, water mist dust suppression, quick-swap jaw plates.
Case 2 — Asphalt Aggregate (RAP + Basalt), Qatar
Context: Night paving, strict shape spec (5–20 mm) in hot/dusty conditions.
Pain points: Needle/flake limits, temperature, dust control.
Solution: City demolition feed as supplement; jaw primary + mobile cone in closed circuit with screening; upgraded cooling and multi-nozzle spray.
Results:
- Lab pass rate: 97% first-pass
- Needle/flake: < 10%
- Steady line: 220–260 t/h through night shifts
Config: SE-1060 + mobile cone (closed circuit), twin pumps for spray, high-temp hydraulic package.
Case 3 — Open-Pit Mine Blend (Iron Ore + Granite), South Africa
Context: Mixed bench; big lumps + abrasive fines; frequent feed swings.
Pain points: Bridging, overload trips, unpredictable downtime.
Solution: Pre-screen on the SE-1060 with undersize bypass; hydraulic CSS control; inline metal detector with side bypass chute; remote alerts for choke/overload.
Results:
- Unplanned stops: -42%
- Wear life: +18% on jaw liners (tracked to swap interval)
- Net throughput: ~500 t/h stable across shift
Config: SE-1060 (track), heavy-duty grizzly, metal detector + diverter, remote telemetry.
Case 4 — Port Expansion Armor Rock, Philippines
Context: Quay wall works; oversized armor rock on a tight site; limited permits for heavy haul through the city.
Pain points: Double handling to an offsite plant; safety around congested access roads.
Solution: Mobile jaw placed on the quay; feed up to ~1,150 mm; produce graded core/underlayer on demand.
Results:
- Throughput: ~500 t/h at CSS 120–150 mm
- Truck movements through city: –65%
- Incidents: zero recordables during crushing window
Config: Track jaw with magnetic separator, marine-grade corrosion package, spill trays for environmental compliance.
Case 5 — Urban Demolition Concrete, UAE (Hybrid Drive)
Context: City centre teardown; noise windows + emissions limits; summer peak temps.
Pain points: Fuel logistics, heat load, complaint risk.
Solution: Hybrid mobile cone fed from a compact jaw; enclosure baffles, variable-speed fans, high-efficiency dust suppression.
Results:
- Fuel use: -14–18% vs. conventional setup
- Visible dust plumes: eliminated (site PM readings within limits)
- Spec concrete aggregate produced without rework
Config: Jaw + mobile cone, hybrid power, acoustic panels, remote start/stop.
What These Jobs Have in Common
- Bring the crusher to the material → cut haul, kill queue time.
- Size the jaw for the worst-case lump; let the cone polish to spec.
- Match climate packages (cooling, filtration, dust) to reality—not the brochure.
Next step: Tell us your feed, daily tonnage, and haul distance. We’ll sketch a layout that hits both tonnes/hour and cost/ton.
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